W1AEX Station Pictures of
Studio A and B
Nothing really exotic here.
Mostly it is old stuff that nobody else wanted that has been
restored, or rebuilt, or modified, or homebrewed and then
pressed into service. The station equipment operates on
all bands between 160 meters and 440 mhz with all available
voice and digital modes. Amazingly, the little lunchbox sized
FT-897D which has been retired to 2 meter sideband duty can do
everything the huge mass of iron below can do and more.

W1AEX "Big Rig"
The first few pictures
show the old AM station in Studio B which is in the
basement. On the left is the Johnson Viking which has been
built into a 6 foot rack to accomodate additional audio
and power supply components. The final of the Viking was
originally a 4D32, but this has been replaced by three
6146B tubes. The original 807 modulator has been scrapped
and replaced by a deck with a pair of 811A tubes and a 300
watt Thordasen transformer. Below the Viking RF deck is
the audio deck, which is composed of two 6550 tubes in a
push-pull Williamson configuration. An audio compressor is
installed just below the audio amp. The Variac above the
Viking RF deck controls the 800 volt plate supply for the
RF tubes and a separate 1250 volt plate supply for the
811A's, allowing power adjustment from milliwatts up to
about 150 watts of RF power. The zero biased 811A's sound
very clean at powers under 1 watt, making this a very
unique QRP rig! I have worked into Great Britain on
10 meter AM using only 1 watt from this rig! As I recall,
one evening back in the 1980's on 160 meters I was able to
work WA1KNX (Dean) about 100 miles to the north with a few
hundred milliwatts. In the fall of 2009 the old Viking rig
was rebuilt into a 3 foot rack and installed in the
upstairs station. On the right side is the 6 foot rack
housing the homebrew 4-400 rig which is bandswitched for
160 - 75 - 40 meters. The single 4-400 is modulated by a
pair of 833A's in a push-pull heising configuration (using
a multi-tap plate transformer as the reactor) suggested to
me by Steve - WA1QIX. This rig is also variac controlled
and can run cleanly from around 75 watts input to roughly
900 watts input. The 833A's have a regulated adjustable
bias supply that allows a wide range of plate voltages to
be applied without pushing the modulators out of class B
operation. The antenna for these rigs is an open wire fed
160 meter inverted vee fed by a T-Match made from an old
GPT-750 CU-658/UR ATU roller inductor and two
huge cardwell bread slicers which feed into a homebrew 3kw
balun. This station warms up "Studio A" very nicely in the
winter!

Studio A Operating Position
The station receiver
is a reliable old SP600 which has been restored and
works very nicely from the bottom of the broadcast
band up through the six meter band. An FM detector has
been built and added to the SP600 just for the fun of
it. The volume control wiper has been tapped and used
to feed audio to a pair of 6L6 tubes which drive a 10
inch KLH acoustic suspension speaker. Not shown
in these pictures is the "Deerfield Special" FRG 7700
shortwave receiver which is used for AM, FM, CW, and
SSB on 160 through 10 meters.
The slightly more modern station in Studio B is shown
below. It runs all bands from 160 meters through 440
Mhz in all modes. A Yaesu
FT-8900 is used for the FM modes on 6 meters, 2
meters, and the 440 MHz band. I ended up selling my
ICOM Pro III after adding the Flex 5000A to the
station, but decided that an agile backup rig would be
useful to have on the bench. So I picked up a Kenwood
TS-590S that I now use with the digital modes
and CW. It's an excellent little rig that handles most
tasks quite well. The FT-897D has been moved across
the room and is casually used for 2 meter and 440 MHz
sideband. I also picked up a heavily modified Kenwood
TS-440S that can be seen to the right of the TS-590S
in the picture below. The TS-440S was beautifully
modified by Dave W2VW a number of years ago. It sports
a 9kc Collins TX and RX filter in the AM mode and
takes balanced line 600 ohm audio right into the back
panel to directly modulate the AN612 modulator. It
sounds bigger than the big plate modulated rigs when
it's followed by the AL-82. On the top shelf is a Flex
5000 which has provided more entertainment than
anything else on the operating bench. It lives up to
its reputation as a reliable and outstanding performer
on 160 through 6 meters. The transmit and receive
audio produced by the Flex is top notch and with the
AM mode it surpasses all my plate modulated rigs for
fidelity, bandwidth control, and asymmetry. To the
right sits a Dentron DTR3K tuner and an Ameritron
AL-82 which keeps the room nice and warm during the
winter months!
Fall 2011

Fall 2011 - I love cable! Not a trace of TVI even at
full legal limit!

Fall 2011 - The upstairs AM operating position with
the resurrected Viking
III and FRG-7700

Morning coffee on 40 meters with the Johnson Viking
III. What could be better?
The
modest
antenna farm is shown below. The tower is a very old
EZ-Way 60 foot crank-up and tilt-over galvanized
steel monster. It was spotted by my good friend Joe,
W1AIU, who tipped me off
back in 1987 that it was being
retired from commercial service and was available.
Purchasing that tower was probably the best hundred
bucks I've ever spent in this hobby! It has a 5 foot
nosepiece on top and a 14 foot mast above that,
which parks the highest antenna at slightly more
than 70 feet when the tower is fully extended.
Unfortunately, during the infamous snow and ice
storm of October 2011 the tower was clobbered by a
falling tree. That collision mangled the antennas at
the top and put a lot of stress on the tower. During
the summer of 2012 it took several weeks to get the
tower back into shape along with the 2 meter and 6
meter beams, which were badly bent. A good friend in
a nearby town, Bob - K1AO, also suffered severe
antenna damage in the big storm. The Traffie Hex
Beam that had served him well for 10 years was
crushed by several large branches. Bob decided to
replace it with a new Hex Beam and offered me his
damaged one if I would help him raise the new one. I
gladly took him up on his generous offer and with
some expert support from Mike Traffie was able to
rebuild the old Hex Beam. After some
trial runs on a 10 foot pole in the backyard I
placed the Traffie Hex Beam at the top of the tower
and have been enjoying it ever since. The Hex Beam
works beautifully at heights between 30 - 50 feet so
out of respect for the age of the old EZ-Way tower I
only extend one section of the tower and park the
Hex Beam at 50 feet. The rebuilt 2 meter and 6 meter
beams are mounted below the hex at heights of 45
feet and 40 feet respectively. With the big Hex Beam
upgrade I now have directional coverage from 20
meters through 2 meters. It's been a long time since
I've had so much fun on the upper bands!